Honeywell’s Limitless™ product line uses the latest commercial off-the-shelf wireless technology. The Limitless™ WLS Series is especially beneficial for remote monitoring applications where wiring or wire maintenance is not physically possible or economically feasible.

Honeywell is expanding the Limitless™ product line with its industrial Wireless Non-Contact Switch that provides non-contact presence/absence detection of a variety of different magnet styles and magnetic actuators installed on the end-users’ product, machine, equipment, etc. The Limitless™ WLS Non-Contact Switch’s design features an industrial grade reed switch. Customers can choose how the reed switch is oriented within the switch’s plastic head, i.e., either top- or side-sensing. Combining this greater flexibility with proven harsh-duty packaging can result in increased efficiencies and improved safety for industrial machines, equipment, OEMs, and operators.

FEATURES
Wireless Design
• Radio (license-free and global): WPAN 802.15.4, 2.4 GHz, point-to-point
• FCC 15, IC, ACMA, ETSI, COFETEL, WPC & IDA
• Up to 305 m [1000 ft] line-of-sight communication range when used with a Limitless™ wireless monitor or receiver module (sold separately)
• Reliable, flexible, and secure wireless transmission
• Replaceable battery with ultra-low power consumption
• Direct or remote mount antenna options

Mechanical Design
• IP67; NEMA 1, 4, 12, 13
• Top and side sensing heads
• Zinc head and body are phosphate treated and epoxy finished

BENEFITS
• Allows “non-contact” actuation
• Enables presence/absence detection in remote parts of application/machinery, where wiring is an issue or not feasible
• Able to reconfigure and network multiple switches, or point-to-point with personalized addresses, which allows for adding, subtracting or relocating of the Limitless™ WLS
• Reduced installation/maintenance costs with no wires, conduit, strain relief, clips, connectors, connection boxes, etc.
• Eliminates issues with wire connection integrity on moving equipment
• Consumes ultra-low power to prolong battery life

POTENTIAL APPLICATIONS
• Machine tools
• Packaging machinery
• Lifts
• Ag/construction equipment
• Industrial machines

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The new Honeywell Limitless™ product line combines the best of MICRO SWITCH™ Heavy Duty limit switches with the latest commercial off-the-shelf wireless technology. Wireless- enabled limit switches can be used for position sensing and presence/absence detection for an endless number of applications.

The Limitless™ Series is especially beneficial for remote monitoring applications where wiring or wire maintenance is not physically possible or economically feasible. Combining this greater flexibility with proven harsh duty packaging can result in increased efficiencies and improved safety for machines, equipment, OEMs, and operators.

FEATURES
Wireless Design
• Radio (license-free and global): WPAN 802.15.4, 2.4 GHz, point-to-point
• FCC 15, IC, ACMA & ETSI
• EMI Immunity
• Up to 305 m [1000 ft] communication range when used with a Limitless™ wireless monitor or receiver module (sold separately)
• Reliable, flexible, and secure wireless transmission
• Standard replaceable battery with ultra-low power consumption
• Direct or remote mount antenna options

Mechanical Design
• IP67; NEMA 1, 3, 4, 6, 6P, 12, 13
• Unique all-metal drive train
• Twin shaft seals (rotary)
• Zinc head and body are phosphate treated and epoxy finished making it less susceptive to effects from environmental exposure
• Captive head and body screws
• Full complement of operating heads and levers
• Chemical resistant fluorocarbon seals (optional)

BENEFITS
• Built on field-proven MICRO SWITCH™ HDLS heritage
• Operating head rotary tested in excess of 50 million cycles for enhanced reliability
• Diaphragm seal between head and body cavity provides sealing protection
• Twin shaft seals protect head and internal components from corrosion and debris
• Sintered bronze bearings provide extended mechanical life
• Enables wireless presence/absence detection in applications/ machinery where wiring is challenging or not feasible
• Integration of existing wireless technology with the superior reliability of Honeywell MICRO SWITCH™ limit switch series
• Ability to reconfigure and network multiple switches or point-to-point personalized addresses, thus easily allowing adding, subtracting, or relocating Limitless™ switches
• Reduces installation/maintenance costs with no wires, conduit, strain relief, clips, connectors, or connection boxes
• Output options
- Panel mount monitor: visual, audible (buzzer), NPN output
- DIN-mount receiver: visual, NPN/PNP (relay, CAN, Ethernet, Profibus available in the future)
• Consumes ultra-low power to prolong battery life (replaceable)
• Long-range signal of 305 m/1000 ft line-of-sight in North America
• RF board operating in 2.4 GHz globally license-free frequency band; WPAN 802.15.4
• EN 50041 metal enclosure; IP67;NEMA 1, 3, 4, 6, 6P, 12, 13
• Full complement of operating heads and levers, as well as monitor/receivers and accessories

POTENTIAL APPLICATIONS
• Valve position
• Crane boom/jib/skew position
• Lifts
• Material handling
• Presses
• Construction/Ag machines
• Conveyors
• Remote or temporary equipment
• Movable machinery
• Grain diverters or flaps
• Door position
• Hose attachment verification
• Specialty machines

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The new Honeywell Limitless™ product line combines the best of MICRO SWITCH™ global limit switches with the latest commercial off-the-shelf wireless technology. Wireless-enabled limit switches can now be used for position sensing and presence/absence detection for an endless number of applications.

The Limitless™ Series is especially beneficial for remote monitoring applications where wiring or wire maintenance is not physically possible or economically feasible. Combining this greater flexibility with proven harsh duty packaging can result in increased efficiencies and improved safety for machines, equipment, OEMs, and operators.

FEATURES
Wireless Design
• Radio (license-free and global): WPAN 802.15.4, 2.4 GHz, point-to-point
• FCC 15, IC, ACMA & ETSI
• RoHS Compliant
• EMI Immunity
• Up to 304 m [1000 ft] communication range when used with a Limitless™ wireless monitor or receiver module (sold separately)
• Reliable, flexible, and secure wireless transmission
• Standard replaceable battery with ultra-low power consumption
• Direct or remote mount antenna options

Mechanical Design
• EN50041 metal enclosure
• IP67; NEMA 1,4,12,13
• Full complement of operating heads and levers
• Modular construction of components
• Design for ease of installation

BENEFITS
• Enables presence/absence detection in remote parts of application / machinery, where wiring is an issue or not feasible
• Ability to reconfigure and network multiple switches, or point-to-point with personalized addresses, which allows for adding, subtracting or relocating Limitless™ switches easily
• Reduced installation/maintenance costs with no wires, conduit, strain relief, clips, connectors, connection boxes, etc.
• Eliminates issues with wire connection integrity on moving equipment
• Consumes ultra-low power to prolong battery life

POTENTIAL APPLICATIONS
• Valve position
• Crane boom/jib/skew position
• Lifts
• Material handling
• Presses
• Construction/Ag machines
• Conveyors
• Remote or temporary equipment
• Movable machinery
• Grain diverters or flaps
• Door position
• Hose attachment verification
• Specialty machines

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Honeywell’s SMART Position Sensors are some of the most durable, adaptable, and lightweight absolute position sensors available in the industry, enabling highly accurate motion control and improving operation efficiency and safety.

Why is the SMART Position Sensor smart? SMART means that this is a sensor that can essentially think for itself. With the SMART position technology, Honeywell has utilized MR (magnetoresistive) technology through the ASIC (Application-Specific Integrated Circuit) at a level never before accomplished. The rotary configuration joins Honeywell’s SMART Position Sensor family of proven linear and arc configurations.

The SMART Position Sensor, Rotary Configuration, is a non-contacting sensing solution for absolute position sensing with enhanced accuracy. It senses the position of a magnet relative to the sensor in a range of 0º to 360º.

Honeywell uses a patented combination of an ASIC and an array of MR sensors to accurately and reliably determine the position of a magnet collar attached to a rotating object so that the object’s position can be determined or controlled. The output and the MR sensor sequence determine the nearest pair of MR sensors to the center of the magnet location. The output of these two MR sensors is then used to determine the position of the magnet between them.

The SMART Position Sensor, Rotary Configuration, fits on a 25,4 mm [1 in] shaft. A mounting tool fixture (purchased separately) provides repeatable installation.

Value Propositions
*  Non-contact design: Eliminates mechanical failure mechanisms, reducing wear, which improves reliability and durability, and minimizes downtime
*  Combined patented MR sensor and ASIC technology provides absolute position sensing:
   – Helps OEMs reduce warranty costs because they don’t have to replace worn or broken component parts
   – Helps end-users reduce downtime due to fewer calibration requirements
*  No internal moving parts: Automotive-grade potting makes the sensor more resistant to vibration, shock, and extreme temperatures, improving reliability
*  Repeatable output: Occurs within a 3,0 mm ±2,0 mm [0.118 in ±0.079 in] air gap between the sensor and magnet collar, expanding application opportunities
*  High accuracy: Measures values down to 0.01º; better accuracy can provide better application system accuracy
*  IP67 and IP69K sealing: Allows for use in harsh environments such as dust, immersion up to 1 m [39.37 in] of water for 30 minutes, and high pressure water sprays
*  High shock and vibration resistance: Allows for use in a wide variety of tough applications

Features and Benefits
*  Minimal signal error: Up to 2,50 mm [0.10 in] of radial error, simplifying design-in
*  RoHS-compliant: Materials meet Directive 2002/95/EC

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Low-cost, Versatile SOT-23 Subminiature Surface Mount Package Ideal for Compact Designs with Tight Space Requirements

Honeywell is extending its Linear Hall-effect Sensor Integrated Circuits (IC) product line with the addition of the new SS39ET Series to its SS49E and SS59ET portfolio of low-cost Linear Hall-effect devices. With the launch of the SS39ET Series, Honeywell’s Linear Hall-effect product family now consists of three package styles with different lead configurations:

*  SS39ET: subminiature SOT-23 surface mount package (tape and reel format)
*  SS49E: leaded flat TO-92 package (bulk packaging, 1000 units per bag), SS49E-T2 (straight leads), and SS49E-T3 (formed leads) on tape in ammopack (fan-fold) format
*  SS59ET: miniature SOT-89B surface-mount package (tape and reel format)

“With the launch of the new SS39ET Series, customers can choose the package style and size to meet their application needs,” said Josh Edberg, senior global product marketing manager for Honeywell Sensing and Control. “Customers will appreciate the SS39ET Series’ SOT-23 subminiature footprint that takes up less space on the PC board, allowing more design flexibility and cost savings in their application.”

The SS39ET Series are designed to monitor magnetic fields from a permanent magnet or an electromagnet. All packages can be supplied on tape for automated, lower-cost assembly. These devices respond to both North and South poles, and can be powered with voltages as low as 2.7 V.

A wide temperature range of -40 °C to 100 °C [-40 °F to 212 °F] allows use in many environments, and the thermally balanced, integrated circuit provides stable operation over the full temperature range. Thin film resistors improve accuracy and provide a stable output. The energy-efficient, low current consumption of 6 mA at 5 Vdc and the 2.7 Vdc to 6.5 Vdc supply voltage range allow circuit design flexibility.

Potential industrial applications for the SS39ET Series include:
* Anti-tampering magnetic field sensing in smart remote utility meters
* Basic current sensing for motor load monitoring, detection
* Pump control in heavy-duty equipment and household appliances
* Simple linear or angular displacement sensing
* Handlebar/throttle position sensing in e-bikes and scooters
* Current sensing in appliances
* Speed adjustment trigger in tools and appliances
* Magnetic code reading in safes, security, and building access control systems.

Potential medical applications for the SS39ET Series include:
* Position sensing in infusion pumps

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Small, Sensitive, Versatile Devices Provide a Faster Latch Response Time

Honeywell expands its magnetic position sensor product portfolio with the SS360NT/SS360ST/SS460S High Sensitivity Bipolar Latching Digital Hall-effect Sensor Integrated Circuits. Bipolar latching magnetics make these products well-suited for accurate speed sensing and revolutions-per-minute (RPM) measurement.

For brushless DC motor manufacturers that need latching sensor ICs with reliable, consistent performance for efficient and small designs, Honeywell’s family of new High Sensitivity Latching Digital Hall-effect Sensor ICs respond to low magnetic fields and offer consistent repeatability while providing the fastest response to a change in magnetic field for enhanced motor efficiency. These new sensors offer reliable switching points with high magnetic sensitivity of 30 G typical (55 G maximum) without using chopper stabilization on the Hall element, resulting in a clean output signal and the fastest latch response time in its class.

“Brushless DC motor manufacturers need sensors with high sensitivity, stable magnetics, and very fast response times to commutate the motor as efficiently as possible,” said Josh Edberg, global product marketing manager for Honeywell Sensing and Control. “By designing high-sensitivity sensor ICs without chopper stabilization, this family of sensors enables faster response times, which ultimately means more efficient motors.”

These small, sensitive, and versatile devices are operated by the magnetic field from a permanent magnet or an electromagnet. They are designed to respond to alternating North and South poles.

The SS360NT/SS360ST/SS460S can be used in a wide range of applications. Potential industrial/commercial applications include brushless dc motor commutation, flow-rate sensing for appliances, speed and RPM sensing, tachometer/counter pickup, motor and fan control, and robotics control. Potential transportation applications include speed and RPM sensing, tachometer/counter pickup, motor and fan control, electronic window lifts, and convertible roof position. Potential medical applications include medical equipment that utilizes electric motors.

These devices operate over the full temperature range of -40 °C to 150 °C [-40 °F to 302 °F]. Two package styles are available: Subminiature, SOT-23 surface mount package (SS360NT/SS360ST) supplied on tape and reel allows for compact design with automated component placement; the small, leaded, flat TO-92-style package (SS460S) allows for a compact PC board layout.

The SS360NT/SS360ST/SS460S offer a wide operating voltage range of 3 to 24 Vdc, allowing for potential use in a wide range of applications. Built-in reverse voltage enhances the protection of the sensor and the circuits. Their durable design allows operation up to 150 °C [302 °F]. Additionally, RoHS-compliant materials meet Directive 2002/95/EC.

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Customizable, Durable Sensors Provide an Industry-Leading 12M Cycle Product Life for Use in Harsh Industrial and Transportation Applications

Honeywell introduces its RTY Series Hall-Effect Rotary Position Sensors that provide a cost-effective rotary position sensor solution with a variety of options (e.g., sensing range, pinout, voltage) that allow customers to customize the sensor configuration to meet their specific application needs, especially those in harsh environments.

“Design engineers need an absolute position sensing solution that meets their specifications without being over-engineered,” said Chris Gottlieb, senior global product marketing manager for Honeywell Sensing and Control. “The cost-effective, configurable RTY Series is an ideal solution. Design engineers will appreciate the sensor’s industry-leading 12 million cycle product life and eight operating ranges, up to 360°, that often allow OEMs the range of travel needed for the application.”

The RTY Series’ solid-state Hall-effect technology provides non-contact operation and low torque actuation which reduces worn-out mechanisms and at least a 12M cycle product life. The sensor’s IP67-sealed package has an integral connector. The integrated reverse polarity protection provides protection against installation errors. Robustness against electromagnetic interference is proven out by automotive-grade EMI/EMC testing. Industry-standard AMP termination, 32 mm mounting pitch, North American and European pinout styles, and the compact package provide easier drop-in replacement in existing applications.

The RTY Series uses a magnetically biased, Hall-effect integrated circuit (IC) to sense rotary movement of the actuator shaft over a set operating range. Rotation of the actuator shaft changes a magnet’s position relative to the IC. The resulting flux density change is converted to a linear output. The IC, together with conditioning and protection circuitry, and the permanent magnet, is sealed in an IP67-qualified package for durability in most harsh environments.

Eight operating ranges (50°, 60°, 70°, 90°, 120°, 180°, 270°, and 360°) are tolerant to over-travel and allow OEMs to choose the range of travel needed for their specific application. Low voltage and high voltage versions cover an input voltage range of 4.5 Vdc to 30 Vdc. Most applications require no lever, and no brackets are necessary.

Potential transportation applications for the RTY Series sensor include position and movement detection of pedals, throttles, gear shift, levers, steering, linkages, and hitches (trucks, buses, off-road vehicles, industrial/construction/agricultural vehicles and equipment, cranes), suspension displacement/kneeling (buses, trucks), and tilt/trim position (boat engines, tilling equipment).

Potential industrial applications for the RTY Series sensor include valve and HVAC damper control, and irrigation pivot control.

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Enables Control and Notification in Remote Parts of Plants Where Wiring is Too Costly or Not Possible

Honeywell announces the release of the new Limitless™ Wireless Operator Interface, WOI Series, which expands Honeywell’s Limitless™ wireless switch and receiver portfolio by providing a packaged pushbutton controller for manufacturers and OEMs. The WOI Series adds a human interface device to the product-driven interfaces of the Limitless™ portfolio. With both momentary and maintained contact options, the Limitless™ Series now offers wireless control from both person and position.

Honeywell’s Wireless Operator Interface is a controller designed to wirelessly turn on and off equipment (pumps, motors, drives, conveyors, and other industrial equipment), open or close gates/doors, or provide notification to remote locations. The WOI Series can be used in rugged industrial environments to notify appropriate departments when there are quality, machine, material out-of-stock, or other manufacturing issues.

“The WOI Series provides a control option for users looking to avoid the wiring costs, maintenance issues, hazards, time and engineering that comes with a ‘wired’ push button,” said Joseph Citrano, senior global product marketing manager, Sensing and Control. “This new device expands Honeywell’s Limitless™ wireless portfolio that includes monitors, din-rail receivers, global limit switches, and heavy-duty limit switches.”

Designed for flexibility, the user can choose and install a desired operator (22 mm rotary switch, key switch, key) or utilize one of Honeywell’s pushbuttons. It communicates through Limitless™ receivers that provide PLC inputs or relay outputs connected directly to equipment to turn on LEDs or start/stop industrial equipment.

The Limitless™ wireless network is an easy and cost-effective solution for those looking for a reliable wireless solution. It includes the WDRR Din-rail receiver, WPMM monitor, WLS heavy-duty limit switch, and WGLA global limit switch. The entire Limitless™ solution utilizes the global, license-free RF wireless 802.15.4 WPAN protocol that provides up to a 305 m [1000 ft] line-of-sight communication range, and prolongs battery life with advanced power management technology.

The Limitless™ WOI Series potentially could be used in industrial applications such as CNC action, conveyors, door and gate action, lifts, material handling, motor drives, presses, pumps, quality control buttons, specialty machines, stop/start machinery, stop/start production, and valve action. Potential transportation applications include agricultural equipment and movable machinery.

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Configurable Pressure Measurement Devices (7 bar to 34 bar) Provide Reliable Performance in Moderately Harsh Media Environments

Honeywell expands its Heavy Duty Pressure product portfolio with the PX2 Series Heavy Duty Pressure Transducer. These new highly configurable, stainless steel pressure measurement solutions are engineered to be resistant to moderately harsh media such as refrigerants, brake and hydraulic fluids, engine oil, tap water, and compressed air.

The PX2 Series is designed to monitor performance and efficiency in a wide range of potential industrial applications including HVAC/R equipment, air compressors, system pressure, factory automation, pneumatics, valves, pumps, packaging/laminating equipment, sprayers, lasers, foam dispensing, solar energy, and emissions monitoring. Potential transportation (heavy equipment, alternative fuel vehicles) applications include system pressure, pneumatics, light hydraulics, brake and engine oil pressure, transmissions, and truck/trailer air braking.

“With the PX2 Series, our customers can truly have it their way,” said AJ Smith, director of global product marketing for Honeywell Sensing and Control. “We designed the PX2 Series to be highly configurable and durable, with a wide pressure range, so customers can select the form factor and functionality they want to help them reduce their design and implementation costs while still meeting challenging application requirements.”

The PX2 Series use piezoresistive sensing technology with ASIC (Application Specific Integrated Circuit) signal conditioning. Their compatibility with varied media, combined with up to IP69K protection and CE compliance, allow for reliable performance in tough environments.

Designed for configurability, the PX2 Series’ numerous standard or custom connectors, ports, pressure types and ranges, and output options allow customers the ability to configure devices to meet their specific application needs, and to obtain product samples quickly. By configuring the transducer to meet system requirements, the PX2 Series reduces the design and implementation costs of the end product. New standard configurations are regularly being added to the Series.

The PX2 Series is fully calibrated and compensated for transducer offset, sensitivity, temperature effects, and non-linearity using an on-board ASIC. The industry-leading Total Error Band of ±2% over the compensated temperature range of -40 ºC to 125 ºC [-40 °F to 257 °F] provides excellent interchangeability due to minimal part-to-part variation in accuracy, eliminates individual transducer testing and calibration, and supports customer system accuracy and warranty requirements.

These transducers measure absolute or sealed gage pressure. The absolute versions have an internal vacuum reference and an output value proportional to absolute pressure. The sealed gage versions have an internal pressure reference of one atmosphere at sea level. They are available in 7 bar to 34 bar [100 psi to 500 psi] pressure ranges with additional pressure ranges coming soon. Good EMC protection means that the transducer will not be damaged by environmental electromagnetic interference.

The PX2 Series is designed to Six Sigma standards, providing the highest level of product quality, performance, and consistency. Honeywell’s knowledgeable application engineers are available to answer customers’ specific design questions during the development, launch, and production of this product. Honeywell’s global presence offers customers immediate product and application support throughout the development cycle from design to global manufacturing.

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The Honeywell V15W is a standard-sized basic switch designed for harsh-duty, wash down areas. Rugged yet precise, the series provides machine control for turning circuits on and off. The V15W can be used in a wide range of challenging environments, including food packaging plants, forklifts, atvs, golf cars, lawn mowers, garbage trucks, salt trucks, commercial buses, forklifts and wheelchair lifts for conversion vans. Choose the V15W when you need accurate repeatability in a compact, light weight and long lasting basic switch.

V15W Watertight Series:  Watertight switch in a V-size package. Watertight to an IP67 rating (switch body only). The V15W is designed for applications requiring >15 g operating force and electrical ratings from 0.1 A to 10 A.

- Rugged yet precise, the V15W product performance matches customer design expectations for compactness, accurate repeatability and extended life, giving them flexibility in a wide range of washdown applications
- For design engineering flexibility, the VW15 Series features a variety of straight, roller, simulated roller, and special actuators to choose from (connectors on lead wires also available)
- Many switch characteristics, are available to create thousands of different potential configurations
- Designed specifically for challenging outdoor applications, the V15W gives repeatable and consistent performance within a range of conditions
- Able to operate under difficult environmental conditions, the V15W Series is designed to work in watertight or sealed applications requiring ≥15g of operating force
- Rated to IP67 (except terminal parts)
- The only V-sized switch rated up to 10A!  The higher rating allows the V15W to be used in a wider range of high current consumer and industrial applications

The V15W Series is the standard miniature snap-action switch in Honeywell's Micro Switch portfolio of products that also includes standard Z, and premium Large, V, and S Series. The Honeywell V15W Watertight Series switches are often chosen due to their small size and sealing options when customers need to sense presence or absence in a compact package with accurate repeatability and extended life, at a great value.

KEY FEATURES AND BENEFITS
* Broad range of electrical loads
* Straight, roller, simulated roller, and special actuators
* Special terminations available upon request
* Wide temperature range
* Global approvals (UL, cUL, ENEC, CQC)

POTENTIAL APPLICATIONS
For use in applications where a pre-wired sealed on/off switch is required.

* ATV and Off-road Vehicles:  Brake light assemblies, brake position detection, handle bar controls, run-away prevention, shift lever position (golf carts), marine controls
* Construction and Agriculture:  Joystick controls, pushbuttons, seat position detection (lawn and turf), pedal position detection, run-away prevention, lighting controls, PTO position detection, position detection on attachments, position detection on hydraulic systems (wake-up)
* Industrial:  Washdown factory floor, factory machinery, pressure/temp/flow switches, motor-controls (on/off, auto-stop), ice makers, valve position
* Medical Equipment:  Hospital bed controls, dental chairs, foot-pedals, pneumatic switches

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