High-performing Sensors Designed to Help Reduce Manufacturing Costs
and Increase Application Flexibility

Honeywell introduces its HIH-5030/5031 Series humidity sensor that supports demanding system performance requirements, providing enhanced stability, accuracy, and response time over the entire humidity range of 0 %RH ~100 %RH.

The HIH-5030/5031 Series includes a Surface Mount Device (SMD) product on tape and reel that allows for use in automated, high-volume, lower cost pick-and-place manufacturing (1,000 units per reel), reducing lead misalignment to printed circuit board through-holes. Low supply voltage (down to 2.7 Vdc) and low current draw often allows for use in low drain, battery operated systems. Additionally, the HIH-5030/5031 Series’ accuracy, interchangeability, response time, and stability may contribute to cost savings over the life of the product.

The HIH-5030/3031 Series complements Honeywell’s existing HIH-4030/4031 Series of SMD humidity sensors. The Series consists of Complementary Metal Oxide Semiconductor (CMOS)-based humidity sensors that use capacitive technology to provide an analog voltage output in a solderable SMD package. The sensing element's multi-layer construction provides enhanced resistance to most application hazards such as condensation, dust, dirt, oils, and common environmental chemicals.

The HIH-5030 is a covered integrated circuit humidity sensor. The HIH-5031 is a covered, condensation-resistant, integrated circuit humidity sensor that is factoryfitted with a hydrophobic filter allowing it to be used in many condensing environments.

HIH-5030/5031 Series humidity sensors’ potential industrial and medical applications include air compressors and drying equipment, battery-powered systems, HVAC, OEM assemblies, process equipment, refrigeration, weather stations and meteorology equipment, hospital air compressors, infant incubators, microenvironments, sleep apnea equipment, and treadmill stress monitoring equipment.

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Devices Provide Enhanced Performance, Accuracy, and Sensitivity While Lowering Integration Costs

Honeywell has expanded its industry-leading ASDX Series silicon pressure sensor portfolio with ultra-low pressure ranges that include 0 to 10 inches of H2O gage, ± 10 inches of H2O differential, and ± 5 inches of H2O differential. These sensors include additional signal conditioning integrated within the product, allowing customers to remove components associated with signal conditioning from their PC board to free space and reduce costs normally associated with those components.

The Application Specific Integrated Circuit (ASIC)-based design provides a fast, highly accurate, amplified, conditioned pressure reading. Ratiometric 12-bit analog output for reading pressure over the specified full scale pressure span and temperature range allows for fast and easy integration into standard electronic circuits, and 12-bit I2C or SPI digital interface for reading pressure over the specified full scale pressure span and temperature
range minimizes connections and provides higher resolution and faster performance through reduced conversion requirements and the convenience of direct interface to the microprocessors and microcontrollers.

The ASDX Series achieve a tight total error band of ± 2.0% of full scale span maximum, providing enhanced sensitivity and accuracy even at ultra-low pressure ranges. Custom calibration ranges (inches H2O, psi, mbar, bar, kPa), supply voltage of 3.3 Vdc or 5.0 Vdc, and absolute, differential, and gage pressure types expand application opportunities.

These ultra-low pressure sensors are intended for use with non-corrosive, non-ionic working fluids, such as air and dry gases. The ASDX Series pressure sensors are fully calibrated and temperature compensated for sensor offset, sensitivity, temperature effects, and non-linearity. Calibrated output values for pressure are updated at approximately 1 kHz.

The ASDX Series silicon pressure sensors may potentially be used in industrial and medical applications including barometry, flow calibrators, gas-flow instrumentation, sleep apnea/therapy equipment, pneumatic controls, and ventilation/airflow monitors.

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Pressure Ranges from 1 to 5 psi, On-Board Signal Conditioning, Custom Calibration,
and Digital Output Options Provide Support for Many Unique Applications

Honeywell has expanded its industry-leading ASDX plastic silicon pressure sensor family with the new ASDX Series and ASDX-DO Series, which offer pressure ranges from 1 psi to 5 psi and on-board signal conditioning.

The on-board signal conditioning allows the customer to remove those components from their PC board to free space, may reduce their acquisition, inventory, and assembly costs, and minimize potential problems from having multiple signal conditioning
components spread across a circuit board.

These low-pressure sensors are intended for use with non-corrosive, non-ionic working fluids, such as air and dry gases. Potential industrial and medical applications include barometry, flow calibrators, gas-flow instrumentation, sleep apnea/therapy equipment, pneumatic controls, and ventilation/airflow monitors.

The ASDX and ASDX-DO Series pressure sensors are fully calibrated and temperature compensated for sensor offset, sensitivity, temperature effects, and non-linearity using an on-board Application Specific Integrated Circuit (ASIC). Calibrated output values for pressure are updated at approximately 1 kHz.

The ASDX Series with compensated analog output provides a ratiometric 12 bit analog output for reading pressure over the specified full scale pressure span and temperature range, typically allowing for fast and easy integration into standard electronic circuits. The ASDXDO Series with compensated 14 bit digital output provides either an I2C or SPI digital interface for reading pressure over the specified full scale pressure span and temperature range, minimizing connections, providing higher resolution, and faster performance through reduced conversion requirements and the convenience of direct interface to the microprocessors or microcontrollers.

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Patent-pending, compact, high-functional density
design meets off-road vehicle requirements

Honeywell has introduced a new line of handlebar controls to meet off-road vehicle manufacturers’ desire for controls that are easily customized, incur low upfront tooling costs, enhance safety,and increase design flexibility.

Honeywell Sensing and Control’s new 1080HD Series Handlebar Controls provide off-the-shelf, SAE spec-qualified handlebar controls that provide a greater number of functions per package volume and are easily configured in different ways. With little up-front investment for the OEM, Honeywell’s platform approach creates a customized right or left-hand control in a cost-efficient, qualified handlebar control to support short OEM product design cycles.

The 1080HD Series offers enhanced safety through an optional runaway prevention switch, and through a smaller form factor that enables easier user access to critical vehicle functions.

To meet additional requirements for design flexibility and aesthetic differentiation, Honeywell developed three patent-pending designs that can be applied to the new handlebar controls. Common components and inserted tooling reduce
tooling investment and minimize procurement complexity while also improving manufacturability. The product’s smaller size and easy configurability increases OEM design flexibility in both functions and in attachment and accessory options. Standard
circuitry and components shorten OEM product development times, and the unique design specification meets most North American off-road and European on-road requirements.

These customized controls may be designed for use on appropriate vehicles with handlebars, including ATVs, snowmobiles, electric vehicles, Segway® mobile platforms, motorcycles, or standing, handle bar-maneuvered machines (i.e. industrial
sweepers, grocery/luggage cart collectors, etc.)

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Honeywell introduces its SS361RT and SS461R Bipolar Latch, Hall-Effect Magnetic Position Sensors, giving customers the opportunity to help reduce manufacturing costs.

The SS361RT and SS461R sensors’ enhanced sensitivity enables the use of less expensive magnets in some applications. The SS361RT sensor’s very small footprint takes up less space on the printed circuit board, typically allowing for a reduction in costs. Additionally, the SS361RT sensor is supplied on tape and reel, allowing for automated, highvolume, lower-cost pick-and-place assembly.

Honeywell designed the SS361RT and SS461R sensors for potential use in industrial applications (e.g., speed and RPM sensing, tachometer, flow-rate sensing, valve/damper position, brushless dc motors, variable speed drives, motor and fan control, and robotics control), medical applications (motor assemblies, medication dispense control), and transportation motion control applications (e.g., RPM sensing, tachometer, motor and fan control, electric window lifts, convertible roof positioning, and transmission positioning).

Honeywell’s SS361RT and SS461R sensors feature a 3 V supply voltage capability for low-voltage applications. The sensors are available in two package styles, providing application flexibility. The SS361RT’s miniature SOT-23 surface mount package utilizes a tape and reel format; the SS461R’s flat TO-92 style is available in bulk (1,000 units per bag).

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Aerospace-Rated Switch Offers Rapid Customization
Options for Precise, Demanding Applications

Honeywell MICRO SWITCH™ introduced it's 1HP Series pressure switch. The 1HP Series is an easily configurable pressure switch that can be rapidly customized to the precise, demanding requirements of aerospace and military applications. Offering the industry’s broadest pressure range (150 psi – 5000 psi) and a wide selection of fittings, electrical connectors, pressure set points and differentials, the 1HP series also enhances accuracy, containing a MICRO SWITCH™ subminiature switch in a design that delivers higher set-point precision and improves performance over temperature. The standard product is easily configurable which enables faster prototyping, development, and delivery lead-times than other commercially available switches.

The lightweight, compact pressure switch is used to monitor and react to gas or liquid pressure in aerospace or military systems. Potential aerospace applications include indication of loss of pressure, validation of system pressure, and automatic shut off of electrical equipment. Potential military applications include monitoring hydraulic pressure and fire suppression on ground vehicles.

Honeywell’s MICRO SWITCH™ 1HP Series pressure switches are DO-160 and US military specification approved. This expansion of MICRO SWITCH™ products strengthens Honeywell’s position as a leader in electromechanical switching for aerospace and military applications.

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New Sensor Features Extended Operating Ranges, Supply Voltages
and Output Configurations to Simplify Control System Compatibility

Honeywell introduces 17 new RPN Series Hall-Effect Rotary Position Sensors that simplify customer use by providing the inputs, outputs and voltage ranges needed for nearly any control system.

Eight operating ranges up to 360° give customers greater control system accuracy by allowing them to select a range more closely suited to their application. Five supply voltage outputs (5 Vdc to 30 Vdc) and eight output configurations (mA or Vdc) improve compatibility with a variety of control systems. Linearity as low as ±0.35° provides customers with increased measurement precision. This precision can be essential depending on the application. Two connector choices (AMP Superseal, Deutsch) satisfy customer connection requirements. The RPN Series’ products also share the same footprint, eliminating special recalibrations and simplifying use.

The RPN Series sensors use solid state Hall-effect technology, providing non-contact operation, enhancing service life and reducing wear-out mechanisms. This Series uses a magnetically based, Hall-effect integrated circuit (IC) to sense rotary movement of the actuator shaft over an operating range. The IC, together with conditioning and protection circuitry and two permanent magnets, is sealed in a rugged package of IP67 or greater for durability in harsh environments. A dual output version is available for redundancy and backup.

This product introduction extends a robust portfolio of position sensors that are found in thousands of vehicles and equipment worldwide. Potential applications include position and movement detection of pedals, throttle, gear shift, levers, linkages suspension and hitches in trucks; off-road vehicles; industrial and construction vehicles and equipment; agricultural vehicles and equipment; and cranes.

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Small, Tough Switch for Hydraulic Brake Systems
in Harsh Environments

Honeywell introduces the Series 1000 pressure switch for potential hydraulic brake pressure applications. Honeywell’s Series 1000 switch excels in brake systems used in many harsh environments such as extreme weather conditions or particle-filled areas due to its IP65 sealing and high burst rating. With its high resistance to shock and vibration, this pressure switch is designed to withstand pressure spikes in critical systems.

Honeywell Sensing and Control has utilized our engineering expertise to reduce part count on this product by approximately 75%. With fewer parts, the switch’s cost and complexity are optimized. The new design may contribute to lowering installation time by minimizing the time required for adjustments and potentially the need for field maintenance. The result is reduced field failures, even in the most demanding environments. Custom versions of this product have been in operation for over 2 years in 20,000 ATVs with no known field failures reported.

With its small size and superior sealing, the Series 1000 pressure switch may be used to actuate brake lights in brake systems for small vehicles used in many harsh environments.  Typical vehicles include ATVs, snow, and sport vehicles as well as smaller motorcycles and scooters. The switch may also be used in applications where high operating pressure and low set point are required. Other potential applications may include hydraulic brake systems in small vehicles, compact agriculture tractors, utility vehicles (UTVs), trucks, lift trucks, and other small self-propelled vehicles.

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Honeywell’s ES110 Series and ES120 Series are a modular range of inflow thermistor-based sensors specifically designed for use in the transportation industry.

Thermistors can be very effective in sensing temperatures of gases, liquids or solids because of their enhanced sensitivity, accuracy and reliability.

The ES110 Series air/gas sensor has an exposed thermistor element that offers enhanced response for greater levels of control, while the ES120 Series is primarily used for immersion temperature measurements. Its fully enclosed brass body makes it often ideal for applications requiring direct contact with liquids.

Robust and easy-to-install threaded packaging often provides reliable operation in harsh application environments. Fast response times over a wide operating temperature range of -40 °C to 150 °C [-40 °F to 302 °F] allow application flexibility.

FEATURES
• Air/gas or immersion sensing
• NTC (Negative Temperature Coefficient) or KTY (siliconbased positive temperature coefficient) type outputs
• Enhanced sensitivity
• Enhanced accuracy
• Enhanced reliability
• Robust packaging
• Fast response
• Wide operating temperature range
• Easy installation
• Customizable

POTENTIAL APPLICATIONS
• Transportation: engine coolant, oil temperature, air intake, fuel and engine block sensing
• Industrial: compressor, duct, hydraulic oil temperature sensing

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The 500 Series is broad portfolio of air/gas, liquid and surface temperature probes that use Honeywell's NTC (Negative Temperature Coefficient) thermistors.

Thermistors can be very effective in sensing temperatures of gases, liquids or solids because of their enhanced sensitivity. These small, easy to install probe assemblies support and position the thermistor elements within the media to be monitored as well as protect the thermistors against damage in use or handling. The assemblies also help direct thermal or fluid flow evenly across the thermistors for accurate temperature sensing.

The enhanced reliability, precision and stability of the 500 Series products allow the customer greater flexibility in temperature monitoring and control. The wide operating
temperature range is -60 °C to 300 °C [-76 °F to 572 °F] provides application flexibility.

The 500 Series is available in a wide variety of housing styles and materials, R-T (Resistance-Temperature) curves, mounting methods, mechanical interface, electrical interface and connector types to meet most applications.

In addition to custom configurations, a variety of existing designs is available.

Honeywell also offers RTD (Resistance Temperature Detector) technology that may be packaged into probe assemblies for similar applications that may require an RTD linear output instead of an NTC thermistor output.

FEATURES
• Air/gas, surface, immersion and liquid level
• NTC type output
• Enhanced sensitivity
• Small package size
• Easy to install
• Enhanced reliability
• Enhanced accuracy
• Enhanced stability/low drift
• Wide operating temperature range
• Wide variety of probe assembly styles
• Custom configurations available
• RTD linear output available

POTENTIAL APPLICATIONS
• Industrial: HVAC, refrigeration, office automation, air compressors, industrial ovens and  ranges, hydraulic systems, processing and packaging, power generation
• Transportation: heavy duty or sport vehicle engine oil, air inlet, fuel, coolant or surface temperature sensing
• Aviation: engine bleed air or environmental control systems
• Weather stations

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