With over 26,000 combinations Bulgin’s Polysnap mains power inlet modules offer a very adaptable and flexible solution to panel design.

Click HERE for Polysnap Catalogue

Polysnap allow combinations of mains inlets and outlets, filtered inlets, switches, fuseholders, voltage selectors, indicators and circuit breakers mounted in either horizontal or vertical format bezels ready for quick snap-fit assembly. The compact design occupies the minimum of panel area and a single rectangular mounting hole, offering easy installation for this mains power entry module.

To complement Polysnap the Polyflange range offers a flange fixing alternative for designers who prefer the security of screw fixing. All types and variations are available through Bulgin’s extensive
distribution network.

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Bulgin Components is pleased to announce a new range of connectors designed for use in hazardous environments - the EXPlora series.

Independently tested for compliance to ATEX standards for use in Zone 2 and Zone 22 environments, the new EXP series is manufactured from a tough high grade UL94V-0 rated Polycarbonate material. Similar in construction to Bulgin’s popular 900 Series Buccaneer, the connectors are environmentally sealed to IP68 to provide protection for the most severe of dust and water borne environments. Ambient temperature range is from –20°C to +55°C.

The ATEX coding is: Ex II 3 GD and the certificated no: Baseefa 09ATEX0232X.

Compact in design, the connectors are available in 2, 3, 4, 5, 7 and 10 pole variants and in four body styles - cable, in-line cable, panel and flange fixing. Each contact insert is available with either pin or socket contacts and either can be used with any of the body styles to give the maximum choice of combinations.  They are rated up to 18A, 600Vac/dc for 2, 3, 4 and 5 poles, 16A, 430Vac/dc for 7 pole and 10A, 250Vac/dc for 10 poles. The 3, 4, 5 and 7 pole versions have leading earth contacts making them suitable for single or three phase applications.

The EXPlora series connector achieves an environmental seal to IP68 as soon as the locking ring is tightened, without any supplementary sealing. Sealing caps, with strong steel retaining cords, maintain the sealing integrity when connectors are not mated. The IP68 rating is tested submerged at 10m for two weeks. 

Screw fixing terminal contacts, designed to accommodate conductors up to 4mm2, require no special tooling and allow the connector to be easily terminated and maintained ‘in the field’, while positive location keyways prohibit the possibility of mis-connection. Two designs of cable retention and alternative sealing glands allow for cable acceptance from 7mm through to 22mm diameter.

The connectors are designed for a wide variety of applications in mind, where a secure, reliable and easy to terminate interface is required, particularly for manufacturers supplying machines, equipment and systems where these explosive atmospheres might exist. As well the petrochemical industries, this could include; mills and grain stores, paint and ink manufacturers, timber mills and processors, cement works, shipyards and sewage treatment.

The EXPlora range is most suited to manufacturers of ancillary electrical equipment such as motors, pumps, lighting equipment, process and control gear for use in factories and plant where hazardous, or explosive atmospheres can be caused by flammable gases, mists or vapours or by combustible dusts.

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Bulgin’s new self-pairing Bluetooth cable replacement products eliminate data cables and allow equipment with RS485 or RS232 data ports to communicate using wireless Bluetooth technology.

The IP68 rated environmentally sealed enclosure protects against dust and moisture, so the units can be used in numerous harsh or hostile applications. The PX0885 can be mounted internally or externally for maximum flexibility, convenience and also for optimum range.

Wireless point-to-point or multi-drop data connections can be made quickly and easily between serial interfaces or dumb devices and work transparently without any need for a PC, PLC or Bluetooth software. Master and Slave units automatically establish a data link between themselves; no intervention or special serial commands are required, enabling fast and cost-effective cable replacement or data network extension. The Master automatically connects with up to six Slave units to form a multi-drop network.

The communication Baud rate, parity, stop bits and flow control can be re-configured using a downloadable software application. Half and Full Duplex RS232, RS422 (4-wire) and RS485 (2-wire) modes are easily selected. Factory default settings are: 9600, N, 8, 1 without flow control, and the products will self-connect and work straight out-of-the box without any intervention or adjustment.

Typical applications include: wireless metering and telemetry, temporary and permanent installations, water industry, environmental monitoring, energy management, factory monitoring, plant and machinery, transport/traffic systems and vehicle communications between tractor and trailer.

These units can be used when cables are difficult, impractical or expensive to install, for example; between different buildings, between walls or floors, around other obstructions, or open field sites. With a wireless communication range of up to 100m, significant savings could be made over a hard-wired solution in terms of installation time, disruption and cost.

An interface connector adapter board, PX0884, is available, providing convenient screw terminals for connection to serial data lines and power supply, and also an industry standard RS232 9-D connector. DIP switches allow selection of RS232/RS485 and Half/Full duplex modes, and alteration of 9-D connector pinout for DTE or DCE compatibility.

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Bulgin’s range of Standard Buccaneer waterproof connectors now have higher current ratings for 2, 3, 4, 6 and 7 pole versions.

VDE have approved increased current ratings for 2 and 3 poles from 10A, 250V to 12A, 250V, 4 pole from 6A, 250V to 10A, 250V and 6 and 7 poles from 3A, 250V to 5A, 250V.

This well known, long standing range of IP68 rated connectors comprises 7 body styles, including flex, flex in-line, front and rear panel, PCB, bulkhead and flange mounting and are available in 2, 3, 4, 6, 7, 9, 12 and 25 poles. Ratings range from 1A, 50V to 12A, 250V.

Cable acceptance for the flex and flex in-line connectors is 6 to 8mm diameter cable as standard, extending to 3.5 - 9mm with the use of alternative glands, and colour coded identification variants are available in all styles.

Accessories include sealing caps, insulation boot, cable support accessory and our new rear of panel mounting backshell, which provides a rear of panel seal to the panel mounting connectors in this range.

The Standard Buccaneer range carries UL and CSA approvals, as well as VDE approval for the higher ratings.

This range is ideal for applications were the ingress of dust or water is inherent, and will now be extended with the new higher current ratings. Possible applications include water monitoring meters, traffic control systems, CCTV systems, HVAC, environmental monitoring systems, underwater communications equipment, medical equipment.

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The number of uses for Bulgin’s 400 Series Buccaneer waterproof connectors has grown with the introduction of fully assembled cables using over-moulded cable connectors.

Using over-mould technology a secure, reliable and tamperproof cable termination is created which is dust and waterproof to IP68.  The two new cable connectors, PX0400 - flex, and PX0401 - flex in-line, allow secure connections to be made with in-line cable assemblies or cable to panel assemblies and are completely compatible with the current 400 Series panel connectors PX0412 and PX0413.

Over-moulding also provides a strong, durable strain relief around the cable functioning through a temperature range of -20°C to +85°C, while the polyurethane over-mould material has been tested and validated for use on PVC and polyurethane cable jackets.

These cable assemblies provide a secure interconnection system for OEM’s who may require a ‘customer-proof’ solution, so are ideal for ‘fit and forget’ applications such as instrumentation, marine, medical, surveillance and CCTV.

The wide range of potential options, including cable construction, length, number of poles, flex or flex in-line connectors, may be combined with any other type of connector to provide an assembly to meet exact system requirements.

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This unique accessory provides a rear of panel seal to Bulgin’s panel mounting waterproof Buccaneer connectors.

The PX0799 backshell replaces the existing panel nut, fixing the connector in place, and provides dust and water protection up to IP68 between the panel and the cable at the rear. This allows a through panel seal with waterproof connections both sides of the panel whilst still retaining a re-wireable capability.

Using the same cable gland sealing system as the standard Buccaneer cable connectors, it will accommodate 6 to 8mm diameter cable as standard, extending from 3.5 to 9.0 with alternative sealing glands.

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Dust and Waterproof to IP 67

*  Two Materials, Polycarbonate - UL 94 V0 Rated or ABS - UL94-HB Rated
*  Threaded knockouts, premoulded areas that can be pushed out for use with M20 size cable glands
*  Plastic lid fixing screws, corrosion resistant
*  Captive lid screws, standard on all lids
*  Available with optional 22mm holes, suitable for standard switches and indicators
*  PCB mounting, mounting posts and slots for PCB as standard
*  Self tapping screw fixing, standard feature
*  Transparent top cover, available in clear and smoke grey

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Water & Dustproof to IP68 When Mated

Solutions:
Deployment of LAN Connections in Industrial Environments
Deployment of USB Communication into Industrial Environments
Compact Solution for Mini USB Connections in Industrial Environments
Secure Solution for Firewire Connections in Industrial Environments

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Water & Dust Proof to IP68 When Mated

Applications:
Data Acquisition Equipment
Handling / Lifting Equipment
Industrial Equipment
Industrial Pumps
Lighting
Marine (Commercial & Leisure)
Portable Equipment
Sound / Broadcast Systems
Telecommunications
Test Equipment
Traffic Management
Water Monitoring Meters
Welding Equipment

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Bulgin’s new range of IP67 rated plastic enclosures combine a host of practical features to provide a unique package ideal for applications such as control stations and electrical & electronic control equipment where protection from dust and water is necessary.

Complimenting Bulgin’s ranges of sealed connectors the BE enclosure range is available in 3 sizes, all 53mm deep. Size 1 measures 80mm x 72mm, size 2 measures 80mm x 106mm and size 3 measures 80mm x 139mm.

The enclosures combine corrosion resistance and lightweight properties with high impact strength in a choice of two plastic materials; ABS with a UL94-HB rating and Polycarbonate with a UL94-V0 rating. The lids and bases can be supplied in alternative colours; the bases in grey or black and the lids in grey, black, yellow, transparent or smoke grey. Plastic screws complete this corrosion-proof package.

Temperature rating for the ABS version is from –20°C to +85°C and the Polycarbonate material is from –20˚C to +100˚C.

Mounting accessories include an easy to fix, rail mounting bracket for both TS32 and TS35 type DIN rails while external panel fixing brackets allow the enclosures to be easily mounted either within cabinets or in more exposed applications where dust and moisture could prove a problem to system reliability.

Each enclosure includes two moulded knock-outs with M20 thread suitable for use with the matching standard M20 cable glands. These will maintain the IP rating whilst allowing for two separate cable entry points for cables between 3.5 - 7mm in diameter.

Environmental sealing to IP67 provides dust and waterproof protection for short-term submersion to 1m depth.

Internally the enclosures have pre-moulded PCB fixings and slots allowing easy mounting of electronic boards.

The enclosure sizes and depths are specifically designed for use in control stations where 22mm switches and indicators are a standard fit.  The size designations reflect the number of moulded holes available as a standard option for mounting these components.

This combination of features bring together a unique range of benefits to small enclosure applications. The enclosures are suitable for electrical and electronic packaging where harsh environments may exist or where a level of protection needs to be provided for susceptible components in such applications as food preparation/processing areas or wash-down environments through to outdoor installations for connection, switching or packaging.

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