A thermal runaway is an increasing threat to electronic devices where more and more power is packed in ever smaller spaces; it is a threat that is poorly dealt with using traditional means.
The causes of a thermal runaway are varied and often random in nature. However, the ever-higher power density in electronic wiring and the trend towards miniaturization are without a doubt of particular importance.
More and more functions are packed in compact modules, which then also have a correspondingly high power consumption. Even slightly excessive currents in power electronics with only a little power loss lead to elevated temperatures of approximately 200 °C. The possible consequences: damage or disconnection of surrounding components, damage to the printed circuit board structure or, in the worst case, the triggering of a fire.
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Protection Against Thermal Runnaway
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* Ultra-compact design
* Suitable for very high EMI disturbances
* Various mounting options
* V-Lock cord retaining option
* Fuseholder meets latest IEC standard
Today’s electronic equipment is designed to deliver high performance in a compact size. Often this causes problems affecting the equipment itself or other nearby devices due to the inherent electro-magnetic interferences being generated in and between the different systems. To meet these EMC challenges, high performance power entry modules must also keep pace, and such is the case with the new DD14 series from SCHURTER. The DD14 series packs remarkable functionality into a new generation of compact power entry modules.
The new DD14 combines an IEC C14 appliance inlet with 2-pole switch and 2-pole fuseholder. EMC performance is further enhanced with a depth-saving 2-stage filter. Shielding is optimized by screwing the metal casing of the filter to the panel, using its horizontal or vertical flange. A snap-in filter version eliminates the flange, consuming even less panel space.
The DD14 integrates the EMC filter directly in line with the power input. The two-stage filter design suppresses interference voltages more effectively over a much broader frequency spectrum than single-stage filters, thereby having a positive effect on electro-magnetic compatibility. Standard and low-leakage medical filter options are available for use in commercial or facilities ICT equipment according to IEC 60950 and medical equipment according to IEC 60601-1. The series meets the new fuseholder requirements outlined in IEC 60127-6 for enhanced fire safety and is also suitable for use in home appliances according to IEC 60335-1. It is compatible with V-Lock retaining cordsets.
The DD14 is rated for current levels up to 10 A / 250 VAC according to IEC and 8 A 125/250 VAC according to UL / CSA. It is ENEC and cURus approved.
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• Prevents power semiconductors from thermal runaway
• Supports up to 60 VDC applications
• Reflow solderable at 260 °C
• Customer-specific version with shunt or overcurrent fuse
• Smallest dimensions
Schurter introduces its new RTS. The RTS is a particularly compact overtemperature protection device using advanced SMD technology. It is suited for the highest demands of protection in power semiconductors.
RTS stands for "Reflowable Thermal Switch". It was developed to protect highly integrated power semiconductors like MOSFETs, ICs, IGBTs, Triacs, SCRs, etc. from overheating. Before mechanical activation, the RTS can be mounted using conventional reflow soldering techniques with temperature profiles up to 260 °C.
Mechanical Activation
After having the RTS reflow soldered on a PCB, mechanical activation arms the RTS for tripping at 210 °C. This activation can be done manually or by fully automated means. In contrast to electrical activation, the RTS activation status is clearly and immediately visible to the installer. Furthermore, the third additional contact required for electrical activation is thereby eliminated.
Compact Dimensions, High Load Capacity
The new type of overtemperature protection shines with the smallest dimensions and highest load capacity. Operating currents up to 100 A at rated voltages of up to 60 VDC can be handled by the RTS, which is just 6.6 x 8.8 mm in size. Customer-specific variants are available with an integrated shunt or an additional overcurrent fuse. These further integrated functions are resulting in less space consumed on the printed circuit board. The Reflowable Thermal Switch meets the high reliability requirements of AEC-Q200 and MIL-STD.
Protection Against Thermal Runaway
Thermal runaway refers to the overheating of a power semiconductor due to a self-reinforcing, heat-producing process. The reasons for this are the ever increasing power density and the trend towards miniaturization of electronic circuits.
RTS protects power semiconductors not through a logic circuit but rather through basic laws of physics. In case of a thermal runaway, the RTS reliably interrupts the circuit precisely at the well-defined temperature.
Technical Data
• Rated Voltage 60 VDC
• Tripping temperature 210 °C
• Operating current up to 100 A
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FMAB NEO
• optional overvoltage protection
• very compact design
• attractive price/performance ratio
Schurter expands the successful range of chassis mounted filters for single-phase systems FMAB NEO with optionally available overvoltage protection (varistors). This is increasingly in demand, especially in regions with many thunderstorms. The single-stage filter series has a compact design with high performance at the same time.
Overvoltage pulses (e. g. lightning) often have a devastating effect on electronic circuits. This can range from malfunctions to complete destruction. In response to special customer requests, SCHURTER has therefore extended its popular and successful FMAB NEO filter family with varistor variants for surge protection. These variants are available on request. They have ENEC approvals for the entire current range as well as UL/CSA approvals from 1 A to 20 A.
The single-stage filter series has steel housings with a closed bottom. This effectively shields the filter, no matter how it is installed. The series is suitable for applications with high symmetric interferences – such as devices with semiconductors that control large outputs (e.g. professional coffee machines, devices with hot water supply, industrial electronics). The particularly compact filters are also ideally suited for medical and household appliances.
The filter series is available with push-in fittings or threaded bolts. Optionally, there are versions with stranded cable connection. All models have a metal flange for easy screw mounting on the housing.
The series is designed for currents from 1 A to 60 A at 250 VAC in accordance with IEC and UL standards. It has the ENEC and cURus approvals and is suitable for applications in accordance with IEC 60950. Variants with small leakage currents <80 μA (M80) or without leakage current <5 μA (M5) are available for medical devices in accordance with IEC / UL 60601-1.
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The power entry module series 6200, 6202 and 6205 are now equipped as standard with the V-Lock cord retention feature and are made of new material, whereby the components meet the increased glow wire tests according to IEC 60127-6 Edition 2 and IEC 60335-1 for appliances in unattended use.
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Schurter offers a robust, compact and cost-effective cartridge and pigtail fuse SHT 6.3x32 for high voltages and currents. The high breaking capacity up to 3500 A at a nominal voltage of 250 VAC opens the fields for applications for commercial electric cooking appliances in accordance with UL 197.
Schurter offers the SHT 6.3x32 in ten rated currents between 1 and 8 A. The high breaking capacity makes the fuse outstanding. In addition to a wide range of industrial applications the SHT 6.3x32 is particularly suitable for a large number of applications in electrical cooking appliances according to UL 197 standard for protection of 1- to 3-phase systems.
Schurter offers the SHT 6.3x32 as a fuse link and a pigtail version. Fuse links are suitable for mounting in clips and fuse holders, which makes it possible to quickly replace the fuse without soldering. SCHURTER offers the suitable clips (CQP, OG-Clip, OGD) and fuse holders (FEU FUS, FEC, FUL, FUA and FUP) for this purpose.
The most important competitor products are bigger in size (e.g. 10.3x38) and therefore more cost-intensive. That allows Schurter to offer the SHT 6.3x32 and SHT 6.3x32 Pigtail as a replacement product which will reduce size, weight and cost.
Technical Specifications
- High rated voltage of up to 500 VAC
- High breaking capacity of 3500 A @ 250 VAC / 1500 A @ 500 VAC
- Rated current range from 1 to 8 A
- Time lag characteristic T
- Ceramic housing
Application Areas
- Commercial electric cooking appliances according to UL 197
- Photovoltaics
- Frequency converters
- Power electronics
- 3-phase applications
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Schurter is launching a new generation of intelligent input systems with capacitive touch technology. The intuitive operation with the touch of a finger stroke, wipe or rotation on the touchscreen conveniently resembles that of a smartphone. It delightfully responds to the visual taste and selection wishes of the customer.
• Fully Configurable Input and Display Function
• State-Of-The-Art Technology
• Full Faced Touch Screen
• Round OLED Display
• Plug-and-Play
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Fully Configurable
The user decides what is displayed. Then, with a wipe of the bright round OLED display, the selection can be activated. Tap the home LED to return to the home screen. Hard image change, gentle fade-in and fade-out - it has complete creative flexibility with all functions being fully configurable. The same flexibility is enjoyed with regard to the layout of the glass screen. Any symbols on the softkeys are possible. Accentuate the overall visual appearance of the switch by means of an added aluminum decorative ring.
Mass Storage
The ground-breaking capacitive CDS1 has an internal mass storage, on which all images, graphics and animations can be loaded via Micro USB 2.0 interface.
Machine Control
Standard interfaces I2C, SPI or RS232 are available for communication between the CDS1 and the customer's machine control.
Assembly
The CDS1 is mounted on the front panel from the rear. A special mounting ring with screws is available for this purpose. If the supplied O-ring is used, an IP protection of IP67 is achieved, without a seal ring its IP40.
Plug-and-Play
Plug-and-Play: this is the motto for the CDS1. Unpack, connect and immediately using the machine simulator (Windows) provided. It can’t be easier. With the CDS1, SCHURTER introduces its first model of a pioneering new generation of human-machine interfaces.
Technical Data
- Power Supply Voltage: 3.3 VDC
- Display: 16 bit color OLED, 128 x 128 pixel
- Touch Screen: full size PCAP
- Touch Functions: rotation, swipe, tap
- Integrated Memory: 4 MB, Micro USB-B 2.0 port
- Supported Interfaces: I2C, SPI, RS232
- Operating Temperature: -20 °C to +60 °C
- Operating System for Simulator: Windows 7 and higher
- Operating System for CDS1: no operating system required
Application
- Industrial Machinery
- Vending and Ticketing Machines
- POS Terminals
- Professional Electronic Equipment
- Food Service and Processing Equipment
- Laboratory Equipment
- Premium White Goods
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Schurter improves upon a classic product: the new 4797-5 series IEC outlets are available with integrated Light Pipes. An intelligent, space and cost-saving solution for PDUs used in data centers and other multi-distributed power applications.
- Integrated Light Pipes for Status Indication
- Cord retention
The human need for information continues to expand at record pace, while continual advancements in information and communications technology (ICT), strive to keep pace with this demand. New data centers continually appear in the most unconventional of places to support this growing demand. These data centers are under constant pressure to improve upon efficiency and reliability under growing regulatory requirements to reduce energy use and cost. Meanwhile, the demand for reliable transmission with increased speed must keep pace. At the base of this modern day economic demand and supply phenomena is an intelligent, reliable power supply and – at the base of that – a simple connector. Schurter is pleased to introduce its IEC outlets with integrated Light Pipes, which bring a simple yet improved solution to intelligent power distribution
Freely Configurable Status Indication
Today, PDUs often use LEDs mounted in between outlets to display a current status. The high packing density of servers in modern data centers demands the same of power distribution units. With Schurter's appliance outlet, the integrated Light Pipes provide space and assembly cost savings over conventional strip designs. Service technicians are able to clearly see which systems are working properly, or respond to required maintenance adjustments. The triggering of the LEDs is freely configurable, wherein each state can be clearly and independently represented. An outlet could, for example, signal an outage with a red LED, or a critical power consumption pattern with a yellow LED.
Optionally the Schurter 4797-5 is available with up to four Light Pipes.
Cord Retention
In order to prevent against unintentional removal of a power cord, the new sockets offer a pull-out safety device. Depending on the arrangement of the sockets in the bar – horizontally or vertically – the Schurter V-Lock or other cord retention systems with side latches can be used. Both systems are usable with the 4797-5 outlets.
The snap-in bracket is designed for front panel mount and can fit a panel thickness 1.5 mm. Optionally variants from 1.0 to 3.0 mm are also available.
Technical Data / Approvals
- Ratings IEC/CCC 10 A / 250 VAC; 50 Hz
- Ratings UL/CSA 15 A / 250 VAC; 60 Hz
- Dielectric Strength > 1.5 kVAC between L-N (1 min/50 Hz)
................................... > 3 kVAC between L/N-PE (1 min/50 Hz)
- Allowable Operating Temperature: -25 °C to 70 °C (Pin Temperature)
- IP Protection from front: IP 20 acc. IEC 60529
- Suitable for appliances with the protection class I acc. IEC 61140
- Snap in mount for panel thickness 1.0, 1.2, 1.5, 1.7, 2.0, 2.5 or 3.0 mm
- PCB Terminal 2.8 x 0.8 mm
Applications
With its unprecedented functionality and compact design, the new appliance outlet 4797-5 is optimal for intelligent appliances with multiple outlets, such as intelligent PDUs and UPSs used in data centers.
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The new fuse holder standard IEC/EN 60127-6 Edition 2, requiring increased glow wire resistance, will come into effect the beginning of October 2017. Schurter is ready!
With the updated fuse holder standard IEC / EN 60127-6 Edition 2, more attention is given to the area of fire protection. New requirements focus on the materials being used, which must be glow wire tested according to IEC / EN 60695-2-12 and -13 (GWIT=775°C and GWFI=850°C).
These new requirements are contained in the standard for household appliances IEC/EN 60335-1, which has been a long time established standard, particularly due to the prevalence of such unattended appliances (e.g., coffee machines).
All manufacturers of fuse holders must therefore check the glow wire resistance of the materials being used and, if necessary, replace the material. It is also necessary to update the approvals and to carry out a re-examination by the certification body. In case of a material change, the tests according to UL 4248.1 must also be repeated.
All fuse holders certified Until October 08 2017, SCHURTER will have adapted the complete range of its IEC-certified fuse holders to the new standard, including power entry modules with fuse holders. This will poise SCHURTER as the first manufacturer of fuse holders ready to meet the stringent standard.
All Schurter IEC-certified fuse holders marketed as of October 08 2017 will comply with IEC/EN 60127-6 Edition 2, as well as UL 4248.1, and can therefore be safely installed in all household appliances.
Customer-friendly Schurter has placed great attention on the fact that the same part numbers will be used. This makes it unnecessary for the user to make changes to a parts lists, or be deal with new approvals.
General Rules from VDE
- The manufacturer will lose VDE approval after October 08 2017 for any parts that do not conform with the new requirements for IEC / EN 60127-6 Edition 2 and therefore must no longer sell those products.
- All parts the manufacturer already sold to market (i.e. to end-customers, distributors or resellers) before October 08 2017 maintain valid VDE approval.
- All mixed inventory at end-customers, distributors or resellers can continue to be used or shipped or resold without any limitation.
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* Customer-specific time-current tripping characteristic as a function of ambient temperature
* Combination of protection against overcurrent and excessive ambient temperature
* On request qualified according to AEC-Q200
Schurter’s USN 1206 offers a temperature-sensitive SMD fuse suitable for both overcurrent protection and protection against excessive ambient temperatures.
Due to the ever-increasing packing density in power electronics, it is becoming ever challenging to deal with the resulting tighter and hotter board real-estate. Automobile manufacturers increasingly use control units in their products, including power electronics (e.g. ABS modules, annealing time control units and actuators). The trend is to integrate as many functions as possible into the smallest possible space in a single module. The fact that such modules must be protected against overcurrent is self-evident. However, the increasing power density also entails thermal requirements. For this purpose, new approaches are needed to avoid a creeping risk of overheating.
Combination: Current and Temperature
The USN 1206 from SCHURTER is not a pure thermal fuse. It requires a current flow to blow, thus providing protection against overcurrent just as well as any conventional fuse. In addition, it is also designed to protect power semiconductors in automotive applications against over temperature. The fuse has a current-time characteristic which shifts as a function of the ambient temperature. As a result, a specific trigger at a certain threshold value can be achieved increasing temperature.
The USN 1206 from SCHURTER has high I2t values at 32 VDC and a slow blowing characteristic.
Reflow Solderable
The USN 1206 temperature-sensitive SMD fuse is reflowable at 245°C according to IEC 60068-2-58. The epoxy glass housing makes it tight against the potting compound. Thus, the fuse is also suitable for explosion-proof applications according to ATEX / IECEx.
Application Areas
The production and qualification of the fuse is carried out in agreement with the customer according to the requirement profile of the desired time-current trip characteristic as a function of the ambient temperature. The new Schurter USN 1206 is particularly suitable for automotive applications requiring the highest reliability under particularly difficult conditions (heat, vibration, mechanical and cyclic strength). In addition, it is also used wherever temperature-critical processes occur, or even when a specific intrinsic characteristic is required.
Technical Data / Approvals
- Certification and Qualification on Request (AEC-Q200, UL, IEC, MIL)
- Combination of protection against overcurrent and excessive ambient temperature
- Customer-specific time-current tripping characteristic / temperature
- High I2t values
- Rated current: 12 A (USN 1206 12 A , customer-specific)
- Rated voltage: 32 VDC
- Slow blowing characteristic
Applications
- In all electronics with temperature-critical components (eg Mosfet's)
- Automotive
- Intrinsically safe
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UK distributor of electrical and electronic components.