With over 26,000 combinations Bulgin’s Polysnap mains power inlet modules offer a very adaptable and flexible solution to panel design.

Click HERE for Polysnap Catalogue

Polysnap allow combinations of mains inlets and outlets, filtered inlets, switches, fuseholders, voltage selectors, indicators and circuit breakers mounted in either horizontal or vertical format bezels ready for quick snap-fit assembly. The compact design occupies the minimum of panel area and a single rectangular mounting hole, offering easy installation for this mains power entry module.

To complement Polysnap the Polyflange range offers a flange fixing alternative for designers who prefer the security of screw fixing. All types and variations are available through Bulgin’s extensive
distribution network.

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Schurter series 5008 inlet, according to IEC C8, with integrated EMI filter meets the increasing demands of IT, medical and consumer appliances for cost reduction and downsizing. The 5008 inlet provides a maximum performance and cost savings in a lightweight and environmental friendly package. The new design is now available with options for screw and snap-in mounting version.

The new 5008 series combines an IEC C8 inlet with a line filter for low power applications.  The EMI filter is dimensioned as a 1-stage filter for rated currents up to 2.5 A according IEC respectively 6 A according UL and available as standard or medical version. The integrated EMC filtering mounts directly at the point of power entry, ensuring an optimal effect on the electromacnetic compatibility performance of the unit.

Mounting options include screw-on or snap-in mounting. The snap-in mounting technique reduces the assembly costs considerably for reduced handling and ease of assembly. The connection is made with quick-connect terminals. Optional solder terminals are also available.

The unit is designed for use in IT, medical and home applications appliances. The 5008 is the optimal solution, combining uncompromised features and performance with compactness of design to meet the increasing demands in cost efficiencies and ecological concerns. The series is ENEC and cURus approved and complies with IEC/EN standards for office and medical equipment, 60950 and 60601-1 respectively.

Technical Features:
* Appliance inlet IEC C8 acc. to 60320 with EMI filter
* Current ratings: up to 2.5A at 250 VAC (ENEC/UL/CSA) or  A at 125/250 VAC (UL/CSA)
* Screw-on mounting and snap-in mounting
* Standard and medical version

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The SCHURTER 6610 is the first of its kind appliance outlet using IDC terminal technology. This novel product allows significant reduction of labour costs by supporting a more effi-cient assembly method. Multiple outlets can be banked and wire connections can be bussed, connecting the terminals all at once. The product is especially suited for power distribution units and appliances with multiple power outputs.

The IEC F appliance outlet is equipped with IDC terminals and available for two different wiring versions, “along” and “across” to the connector pin axis. The terminals accept insulated solid wires with cross section AWG12 / 2.5 mm2 and AWG16 / 1.0 – 1.5 mm2. The component is designed for snap-in mounting and comes with a protection cover. The cover aids in pressing the wires and, at the same time protects from electrical shock. Special versions with an individual quick connect or solder line terminal are available. The series has ENEC and cURus approvals and is suitable for applications in accordance with IEC/EN 60950.

Technical Features:
- Appliance outlet F according to IEC 60320 with IDC terminals
- Cross sections: AWG12 / 2.5mm2 or AWG16 / 1-1.5mm2
- Snap-in mounting for panel thicknesses 0.8 mm – 3.0 mm
- ENEC & cURus approvals for 10 A / 15 A at 250VAC (AWG 16 version not UL approved)

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The new power entry modules, types 6135 and 6136, from SCHURTER combine appliance inlet and circuit breaker into one component. The two types provide a simple and cost effective means of over current protection, particularly suited for applications with motors.

The IEC C20 appliance inlet integrates the TA35 circuit breaker from SCHURTER. The 1-pole circuit breaker is equipped with a thermal trip-free release and offers current ratings from 50 mA to 16A (ENEC) or 20A (cURus).

 The rocker is available in various colours, legends, with or without illumination. The power entry module is arranged for cost effective snap-in mounting. Typical areas of applications are to be found in laboratory equipment, medical appliances, fit-ness equipment and ergo meters, with automatic winding and coiling devices, as well as with do it yourself machines. The product is approved to ENEC and cURus.

Technical features:
- Appliance inlet C20 according to IEC 60320 with circuit breaker TA35
- 1-pole circuit breaker
- Snap-in mounting for panel thicknesses 1.5 mm – 2.5 mm
- ENEC & cURus approvals for 16 A / 20 A at 250VAC

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The latest power entry module (PEM) by Schurter, DA22, is built compact and provides maximum electrical power density.  The unit offers optimal EMC filter performance, features built-in overload protection and ensures resource-saving mounting.

The DA22 product line, specifically designed for PCB mounting, combines an IEC appliance inlet, a fuse and a filter into one unit. Pre-wired, this product requires only minimal PCB space and can be mounted with very little time required for wiring.

This new PEM integrates EMC filtering and shielding directly at the point of power entry, which has an optimal effect on electromagnetic compatibility. Overload protection is provided by a 1-pole or 2-pole fuseholder for 5x20 fuse links.

The unit is screwed onto the appliance chassis’ wall from the inside, the screw-on connection with the printed circuit board ensuring optimal mechanical safety.

DA22 is rated for currents up to 10 A at 125/250 VAC. The entire product line is ENEC and cURus approved and meets the requirements for appliances according to IEC 60950. The versions featuring Extrasafe fuseholders and medical appliance filters are ideally suited to medical appliances according to IEC 60601-1.

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Bulgin Components is pleased to announce a new range of connectors designed for use in hazardous environments - the EXPlora series.

Independently tested for compliance to ATEX standards for use in Zone 2 and Zone 22 environments, the new EXP series is manufactured from a tough high grade UL94V-0 rated Polycarbonate material. Similar in construction to Bulgin’s popular 900 Series Buccaneer, the connectors are environmentally sealed to IP68 to provide protection for the most severe of dust and water borne environments. Ambient temperature range is from –20°C to +55°C.

The ATEX coding is: Ex II 3 GD and the certificated no: Baseefa 09ATEX0232X.

Compact in design, the connectors are available in 2, 3, 4, 5, 7 and 10 pole variants and in four body styles - cable, in-line cable, panel and flange fixing. Each contact insert is available with either pin or socket contacts and either can be used with any of the body styles to give the maximum choice of combinations.  They are rated up to 18A, 600Vac/dc for 2, 3, 4 and 5 poles, 16A, 430Vac/dc for 7 pole and 10A, 250Vac/dc for 10 poles. The 3, 4, 5 and 7 pole versions have leading earth contacts making them suitable for single or three phase applications.

The EXPlora series connector achieves an environmental seal to IP68 as soon as the locking ring is tightened, without any supplementary sealing. Sealing caps, with strong steel retaining cords, maintain the sealing integrity when connectors are not mated. The IP68 rating is tested submerged at 10m for two weeks. 

Screw fixing terminal contacts, designed to accommodate conductors up to 4mm2, require no special tooling and allow the connector to be easily terminated and maintained ‘in the field’, while positive location keyways prohibit the possibility of mis-connection. Two designs of cable retention and alternative sealing glands allow for cable acceptance from 7mm through to 22mm diameter.

The connectors are designed for a wide variety of applications in mind, where a secure, reliable and easy to terminate interface is required, particularly for manufacturers supplying machines, equipment and systems where these explosive atmospheres might exist. As well the petrochemical industries, this could include; mills and grain stores, paint and ink manufacturers, timber mills and processors, cement works, shipyards and sewage treatment.

The EXPlora range is most suited to manufacturers of ancillary electrical equipment such as motors, pumps, lighting equipment, process and control gear for use in factories and plant where hazardous, or explosive atmospheres can be caused by flammable gases, mists or vapours or by combustible dusts.

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Bulgin’s new self-pairing Bluetooth cable replacement products eliminate data cables and allow equipment with RS485 or RS232 data ports to communicate using wireless Bluetooth technology.

The IP68 rated environmentally sealed enclosure protects against dust and moisture, so the units can be used in numerous harsh or hostile applications. The PX0885 can be mounted internally or externally for maximum flexibility, convenience and also for optimum range.

Wireless point-to-point or multi-drop data connections can be made quickly and easily between serial interfaces or dumb devices and work transparently without any need for a PC, PLC or Bluetooth software. Master and Slave units automatically establish a data link between themselves; no intervention or special serial commands are required, enabling fast and cost-effective cable replacement or data network extension. The Master automatically connects with up to six Slave units to form a multi-drop network.

The communication Baud rate, parity, stop bits and flow control can be re-configured using a downloadable software application. Half and Full Duplex RS232, RS422 (4-wire) and RS485 (2-wire) modes are easily selected. Factory default settings are: 9600, N, 8, 1 without flow control, and the products will self-connect and work straight out-of-the box without any intervention or adjustment.

Typical applications include: wireless metering and telemetry, temporary and permanent installations, water industry, environmental monitoring, energy management, factory monitoring, plant and machinery, transport/traffic systems and vehicle communications between tractor and trailer.

These units can be used when cables are difficult, impractical or expensive to install, for example; between different buildings, between walls or floors, around other obstructions, or open field sites. With a wireless communication range of up to 100m, significant savings could be made over a hard-wired solution in terms of installation time, disruption and cost.

An interface connector adapter board, PX0884, is available, providing convenient screw terminals for connection to serial data lines and power supply, and also an industry standard RS232 9-D connector. DIP switches allow selection of RS232/RS485 and Half/Full duplex modes, and alteration of 9-D connector pinout for DTE or DCE compatibility.

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Maximum Functionality within Minimal Dimensions

The latest power entry modules, series DD11 and DD12, from Schurter are extremely compact and robustly designed. The excellent performance makes them suitable for nearly any application using detachable power.

The DD11 is equipped with multiple functions including an appliance connector, switch and fuseholder. The DD12 combines the same functions and additionally includes a line filter. The compact design makes the series ideally suited for the use in equipment with limited space and more demanding electrical and mechanical requirements. Areas of applications include IT and telecom particularly one rack unit (1RU) enclosures as well as medical, office, household appliances and automation. The series mounts to the panel with screws.

The filtered version has a broad metal flange, ensuring optimal contact to the appliance chassis for ideal shielding and filtering. Special filters with enhanced voltage withstand are available on request. The series is ENEC and cURus approved and complies with IEC/EN standards for office and medical equipment, 60950 and 60601-1 respectively.

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Bulgin’s range of Standard Buccaneer waterproof connectors now have higher current ratings for 2, 3, 4, 6 and 7 pole versions.

VDE have approved increased current ratings for 2 and 3 poles from 10A, 250V to 12A, 250V, 4 pole from 6A, 250V to 10A, 250V and 6 and 7 poles from 3A, 250V to 5A, 250V.

This well known, long standing range of IP68 rated connectors comprises 7 body styles, including flex, flex in-line, front and rear panel, PCB, bulkhead and flange mounting and are available in 2, 3, 4, 6, 7, 9, 12 and 25 poles. Ratings range from 1A, 50V to 12A, 250V.

Cable acceptance for the flex and flex in-line connectors is 6 to 8mm diameter cable as standard, extending to 3.5 - 9mm with the use of alternative glands, and colour coded identification variants are available in all styles.

Accessories include sealing caps, insulation boot, cable support accessory and our new rear of panel mounting backshell, which provides a rear of panel seal to the panel mounting connectors in this range.

The Standard Buccaneer range carries UL and CSA approvals, as well as VDE approval for the higher ratings.

This range is ideal for applications were the ingress of dust or water is inherent, and will now be extended with the new higher current ratings. Possible applications include water monitoring meters, traffic control systems, CCTV systems, HVAC, environmental monitoring systems, underwater communications equipment, medical equipment.

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The number of uses for Bulgin’s 400 Series Buccaneer waterproof connectors has grown with the introduction of fully assembled cables using over-moulded cable connectors.

Using over-mould technology a secure, reliable and tamperproof cable termination is created which is dust and waterproof to IP68.  The two new cable connectors, PX0400 - flex, and PX0401 - flex in-line, allow secure connections to be made with in-line cable assemblies or cable to panel assemblies and are completely compatible with the current 400 Series panel connectors PX0412 and PX0413.

Over-moulding also provides a strong, durable strain relief around the cable functioning through a temperature range of -20°C to +85°C, while the polyurethane over-mould material has been tested and validated for use on PVC and polyurethane cable jackets.

These cable assemblies provide a secure interconnection system for OEM’s who may require a ‘customer-proof’ solution, so are ideal for ‘fit and forget’ applications such as instrumentation, marine, medical, surveillance and CCTV.

The wide range of potential options, including cable construction, length, number of poles, flex or flex in-line connectors, may be combined with any other type of connector to provide an assembly to meet exact system requirements.

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